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Sanitisation is a crucial and constantly changing


Sanitisation is a crucial and constantly changing element of pool maintenance. In this feature, SPLASH! asks a number of experts about what is tried and true, what is new and exciting, and what is just around the corner corner.

 
Sanitisation occurs in conjunction with filtration and pool cleaning to keep the pool water clean and free of dangerous organisms. This feature article is largely about sanitisation in general, and so covers both residential and commercial aspects of this topic. Industry experts have expressed a number of opinions and technical viewpoints in this feature.

 
The case for chlorine

William Bliss of Wobelea is a water sanitisation expert dealing with swimming pools, air conditioning towers and food production and export. Here, he offers some thoughts on the forms of pool sanitisation that are proven to work and will continue to be accepted as time goes on. His article largely relates to commercial pools, but is equally relevant to the residential industry, especially with the move to more heated indoor pools, and the increasing battle with chloramines.

 Dr Tom Lachocki at the recent Gold Coast Expo did not hesitate to reinforce the position of chlorine as the most cost effective sanitiser both in commercial and domestic pool operations. Looking at the list of currently APVMA-registered pool sanitisers, the vast majority are chlorine-based. A lesser number of bromine/chlorine products are specifically aimed at the spa pool and hydrotherapy area. The anti-chlorine lobby are happy to decry chlorine as it “destroys the ozone layer”. Chlorine as a gas, yes. Chlorine as hypochlorite does not have an equal level of volatility or chemical clout as the gas. As a commercial or domestic disinfectant, chlorine gas is no longer used in Australia.

The ozone and chlorine dioxide promoters are happy to point out that their respective products are more effective than chlorine against cryptosporidium. “Crypto” is a very unpleasant and virulent organism capable of making a commercial pool unusable for up to 24 hours.

Regular slug doses of chlorine dioxide are suggested by additions of “stabilised chlorine dioxide”. Ozone units are in general run in combination with a chlorine dosing system; not so much for crypto control, but to provide a “residual of chlorine in the pool water” as required under State Health Regulations.

The other facet is the production of chloramines. Chloramines are formed when chlorine reacts with organic matter in the form ofhuman waste products such as perspiration, urine or faeces. If the pool or spa is topped up or filled with surface water from a dam or creek, then we have even more organic building blocks for other types of chloramines. The main problem with chloramines is the effect of eye irritation, odour complaints and structural corrosion.

Currently chloramine reduction is based on two approaches best described as “dump” or “thump”. The “dumpers” recommend removing pool water and replacing with fresh water. The technique uses more water and more energy to heat the cold fresh water to a comfortable level. The “thumpers” use shock doses of chlorine up to 10ppm in an endeavour to burn out the offending chloramines. While this approach may work with simple ammonia based chloramines, it is unlikely to succeed in removing more complicated organics – in fact, it may make the situation worse.

A rule of chemistry is based on the square of the concentrations of the reactants. Hence, if we double the chlorine level, we stand to get four times the yield of chloramines. This is a good example of “more is not better”. More chlorine = more chloramine.

What options exist? Filtration as “flocculation filtration” is effective in reducing the quantity of long chain organics by trapping these compounds in the filter. To be effective, it may require filtration speeds of 20-25m/hr, that is, half the normal speed of high rate sand filters. If space in the plant room permits, install a second filter to match the existing one. For filtration, split the existing pump discharge to two filters. Flocculant is introduced on the suction side of the pump. For backwash, use changeover valves to have all the pump flow directed to one filter at a time.

Another option is to oxidise the organics before the chlorine dosing stage. A variety of oxidisers can be used such as ozone, peroxide, chlorine dioxide and persulphate.

My own personal observation of swim schools indicates that the use of chlorine dioxide at 0.2ppm with chlorine at 1ppm is quite effective, and combined with flocculation filtrations, gives an excellent result. One particular 50,000L pool in a Melbourne bayside suburb has twin skimmers connected to 2 x 0.7m HRS filters. The swim school operates six days per week with a bathing load of 100 children below 6 years of age every day. Following a history of chloramine and clarity problems, we were asked to develop a treatment program to fix the problems.

Being aware that previous actions such as “dumping and thumping” were ineffective, we made contact with Wapotec in Salzburg, Austria, for specific advice. Wapotec listed the following points:

1. Reduce the filtration speed to 25m/hr;

2. Add a 150mm bed of anthracite on top of the filter sand;

3. Provide a flocculant injection before the filter;

4. Combine simultaneous injection of chlorine dioxide and chlorine.

Since introducing these changes in 1996, eye irritation and chloramines have been kept at acceptable levels.

To look at sanitation as a single chemical based issue is not practical. Filtration issues must also be incorporated to provide an effective integrated approach.

 Chlorine choices for residential pools

Jayne Rokesky of Focus Products gives a brief rundown of the different methods of getting chlorine into a residential pool

Total water balance ensures that the water is safe and comfortable to swim in. An important aspect of this is the sanitation of pool water or the production of FAC (free available chlorine). Residential pools are built in a variety of sizes ranging from 10,000 litres to 200,000 litres and have finishes as varied as vinyl liners, fibreglass, pebble and tile. The consumer faces a large task when deciding which sanitation system is best for them. It is necessary for the pool professional looking after the customer to know what the bather load is like, where the pool is located (that is, indoor or outdoor; heated or not; plus other information).

All these constituents have an effect on the availability of FAC. A variety of options are available for the job. A large majority of pools within Australia operate salt chlorinators. In recent years these have become more advanced with the introduction of “self cleaning” or reverse polarity cells. A “chlorine factory” within your pool! Other sanitation options are calcium hypochlorite (70% available chlorine) which is added to the pool on a daily basis. One of the drawbacks off this method is the climbing calcium levels that eventually occur and the high pH of the product causing an acid demand.

Sodium dichloroisocyanurate also known as stabilised chlorine (60% available chlorine) which is added to the pool every second day. This is one product that has minimal effect on the water chemistry due to its pH of 6.5. Sodium trichlorisocyanurate, also known as pool tablets or once a week tablets (89% available chlorine), is generally added on a weekly basis depending on size of pool and bather load etc. These tablets can be added by a floater or an inline feeder. In some instances these tablets are available with their own disposable floating dispensers and have the addition of copper for algaestate properties and clarifier for crystal clear water.

Calcium hypochlorite tablets are for those people who want the convenience of a tablet without the addition of stabiliser. This makes them ideal for indoor pools and water features. Sodium hyresidential pochlorite (10%-13% available chlorine) can also be used and automatic feeding systems have been introduced to make the application a little easier for the consumer - “set and forget”. The liquids are fed at approx three-minute intervals, ensuring that the chlorine is monitored and adjusted regularly. It is important to ensure that the drums have adequate chlorine and hydrochloric acid in them at all times. In addition to this, it is possible to run ioniser systems which work on silver (bactericide) and copper (algaestat) with a minimal dose of additional chlorine. It is also imperative to remember that unless the other relevant water parametersare correct then chlorine will not work effectively.

The ideal system to ensure that the pool user has the safest water possible is to combine their sanitation program with a preventative algaecide and regular oxidation system. The filter should be chemically cleaned at least twice a year to remove the build-up of body fats and oils. This will aid the chemicals in providing safe and bacteria-free water. A lot of questions will go a long way in ensuring that the consumer is provided with a system that fills their expectations and looks after their water.

 Salt water pools

Jake Brandish of Monarch Pool Systems, manufacturer of the Chloromatic salt water chlorinator, writes about the benefits of salt.

Owning a swimming pool or spa brings great enjoyment and health benefits to the owner and their family, but is a great responsibility.  It not only requires understanding of safety and first aid, but also a basic understanding of chemistry and chemical treatment of the body of water. Unless this body of water is safe to swim in, the bather may be in danger of illness. Many people do not realise that chemicals used in this everyday chore are dangerous and care should be taken when handling them. These chemicals should never be mixed together or added in proportions other than those stated by the manufacturer. Chlorine is the most common sanitiser used in pools. It is a complex chemical compound, is classed as a dangerous good, is bulky to transport and store and should be used with extreme care. This is the contributing factor why the majority of pool owners have chosen to install a salt water chlorinator on their pools to manage the daily dosing of chlorine. Chlorine is the globally accepted means by which water is sanitised for bathing, drinking, etc.

A healthy pool requires a daily dose of this chemical to control the growth of bacteria and algae, and therefore prevent higher than acceptable levels of contamination. Chlorine sanitises the water, the filter then filters out the dead or dormant particles for removal from the filtration system.

Instead of adding this chemical manually, a salt water chlorinator will actually manufacture chlorine from common salt. Salt is added to the pool to achieve a salt level of around 5,000ppm (parts per million). The ocean has an average salt level of 38,000ppm, so it can be easily seen that a salt pool is much less salty than the ocean. Salt usually costs around $7 per 25kg bag and is readily available from the local pool chemical supplier. The average pool requires around 200kg of salt on its initial dose. The salt is not ‘consumed’ in the chlorination process, but is ‘recycled’ for continual production of chlorine. The salt water chlorinator then electrolyses the chloride element of salt (sodium chloride) and converts it into the sanitiser known as chlorine. Salt should then be ‘topped up’ by adding approximately 1 x 25kg bag per quarter. Salt is only lost by the loss of water out of the pool, such as backwashing and splashing.

There are many advantages to this process. Cost effectiveness and convenience are the main reasons why the majority of pool owners choose salt over any other means of sanitising their pool. It has been found that a salt water chlorinator will produce chlorine at around 10% the cost of buying the chemical. Couple this with the convenience of never having to purchase chlorine, let alone having to add it to the pool, and it is easy to see why salt systems are so popular. There are of course ongoing maintenance costs (as there are in most equipment or machinery) but even then, the pool owner is way ahead. The prime cost involved with a salt system is the replacement of the electrode, which starts from a few hundred dollars. This electrode generally lasts an average of 3-5 years, but if the equipment is maintained and looked after, this life expectancy can be easily increased.

The other advantage of using a salt water chlorinator is the comfort to bathers. The human body is made up of around 80% fluid – most of which is saline. This makes a salt pool a perfectly natural environment for the body to be in. The salinity of saliva or tears ranges from 7,000ppm to 9,000ppm. It is also said that a salt pools’ water feels softer – this may be due to the nature of the salty environment the body is in. Installing a salt water chlorinator is a simple case of mounting the power pack onto the nearest wall or post, and plumbing the electrolytic cell housing into the return to pool pipe work after the filter. Most salt water chlorinators incorporate an in-built timer which controls the main filter pump as well as the chlorinator as the two must run together.

Units are also available with pool light transformers and even pH monitoring and dosing. These units make the owner’s maintenance minimal because the pH is directly related to the effectiveness of the chlorine in the pool. If the salt water chlorinator can monitor and dose pool acid levels to achieve a constant pH level, the chlorine will be able to do its job far better than a pH level that is allowed to fluctuate.

 Ozone swimming pool and spa sanitisation

Phillip Green, director of the Ozone Layer, Australian distributors of the Del Ozone range, talks about the benefits of ozone systems.

Despite it having been used to purify water since the 1800s, there are still many misconceptions regarding ozone as a sanitiser. Let’s look at a few questions that are commonly asked about ozone and its effectiveness. What is Ozone? Ozone is active oxygen, O3. It occurs naturally in the earth’s atmosphere to protect us from the sun’s harmful rays. Ozone is created in nature by the combination of oxygen in the air and ultraviolet rays of the sun or by the corona discharge during a lightning storm. Oxygen molecules (O2) are split by adding energy, resulting in two individual oxygen atoms (O1); they unite with other oxygen molecules (O2) to produce (O3). (O1) + (O2) = (O3). The third oxygen atom is held by a very week single bond and an oxidation reaction occurs upon any collision between an ozone molecule and a molecule of an oxidisable substance. The weak bond splits off leaving oxygen as a by-product and during the oxidation reaction, organic molecules are changed, dissolved metals are no longer soluble and chloramines and other chemical by-products are broken down.

How is Ozone produced for Swimming Pools & Spas? Ultraviolet (UV) light and Corona Discharge (CD) are the two methods. For UV, a special lamp gives off a specific wavelength of ultraviolet light which converts oxygen (O2) molecules into ozone (O3) molecules by splitting the oxygen molecules into individual oxygen atoms (O1) which then recombine with oxygen to form ozone. This all occurs instantly inside the ozone chamber in the ozone generator. With CD, ozone is produced by passing air through a high voltage discharge, or corona. Air or concentrated oxygen dried to a minimum of -60C dew point passes through the corona which causes the O2 bond to split, freeing two (O1) atoms which then collide with other (O2) molecules to create ozone. CD systems generally produce about 3-5 times more concentrate than UV units.

What does Ozone do? Ozone is the most powerful oxidizer and disinfectant that can be used safely to purify air and water. In fact, it is one of the most powerful alternatives to chemical sanitation. Compared to chlorine, the most common water disinfection chemical, ozone is a more than 50% stronger oxidizer and acts over 3,000 times faster. Any pathogen or contaminant that can be disinfected, altered or removed via an oxidation process will be affected by ozone. Ozone has been scientifically proven as an affective broad-spectrum antimicrobial agent in deactivating bacteria, viruses, molds, spores, cysts, yeast, mildew and fungi. Ozone oxidizes iron, sulphur, manganese, hydrogen sulfate, and eliminates oils and other contaminants in the water.

This is why ozone is used by water bottling plants, is used to clean waste water and toxic waste, is used to purify air in hotel rooms and why all Olympic Games Competition Pools have been purified by ozone since 1984. Ozone is pH neural and will not adversely affectthe pH.

Does a swimming pool or spa still need chemicals with ozone? The answer is yes. Ozone will handle the bulk of sanitising requirements. However, due to the short life of ozone, a small amount of sanitiser will be required to provide a residual in the water. Because residual levels are so low there is no detectable taste or odour. Normal residual levels are around 0.5ppm to 1ppm, thus reducing normal chemical usage by up to 90%. Ozone also works with mineral systems and salt chlorinators and reduces their consumable consumption.

 Other methods

There are a variety of other methods including ionisation, electrolysis and mineral systems, which operate either alone or in combination with chemical sanitisers. The trace-element system Nature2, for example, claims to reduce the need for chlorine to just 0.5ppm. Anti Bio technology uses low frequency sound waves and electromagnetic fi elds to assist in the removal of impurities from water and to reduce the amount of chemicals required. The Aquabrite System is an environmentally friendly, simple, efficacious non-chlorine disinfection system that has been tried and proven for more than 14 years. It uses the natural disinfection qualities of copper and silver, through electrolysis, with a proprietary oxidising agent known as Aquabrite. The synergistic effect of the copper and silver ions and the oxidising agent disinfects the pool and spa water without creating irritants.

 Is magnesium chloride the new salt?

Poolrite has launched a new product called Magna Blu, which is designed to work with their crushed glass Diamond Kleen filter media to form the Magna Pool System. The big difference between Magna Blu and existing salt chlorinators is that, rather than using sodium chloride to effect sanitisation, it uses other salts, in particular magnesium chloride and potassium chloride. Poolrite says this makes the water healthier, and importantly makes the water recyclable – as the sodium levels are a current impediment to using backwashed water for other purposes, such as watering gardens. Poolrite believes this backwashed water could even be diverted and used to flush household toilets – saving mains water which is currently used for that task.

 

New high-tech electrode could revolutionise sanitisation

Alan Lewis, pool consultant from Aquazure, explains a new Swiss electrochemical technology which could have far reaching effects in the pool industry

In 1994 when Philip Barlow was technical director of Watertec Engineering in Brisbane, he produced a publication extolling the virtues of ozone as a disinfectant in swimming pools. In the opening paragraphs he compared the oxidising potential of various oxidising reagents in the following interesting table:

Oxidising Reagent . . . . . . . . . . . . . . . . . . . . . . .Oxidising Potential (V)

Fluorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.06

Hydroxyl free radicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.80

Atomic Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.42

Ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.07

Permanganate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.67

Hypobromous acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.59

Chlorine dioxide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.50

Hypochlorous acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.49

Chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.36

Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23

Bromine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.09

Hypochlorite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.94

Note that hydroxyl free radicals are second highest on the table – even higher than ozone.

Barlow’s comment was that “with a short life of microseconds they do not play a major part in achieving disinfection”. In fact, ozone does have a longer life in water than hydroxyl free radicals. However, if we compare continuous production of both reagents in a slip stream of the pool circulation, surely we could then say that the former will be more effective than the later. This is where the DiaCell has brought a new dimension to the challenge of disinfection. How? Because it has been made possible by the development of a very special electrode, and unlike ozone it

also makes hypochlorite which can survive in the pool as long as the electrolysis continues to generate the disinfectants. The Boron Doped Diamond (BDD) electrode is produced in a similar fashion to the production of artificial diamonds in a process called Chemical Vapour Deposition (CVD), in which it deposits a thin film of polycrystalline diamond on a substrate of silicon. The crystals are formed from raw graphite under high temperature and pressures. The result is a highly efficient electrode which can generate a powerful mix of chlorine; peroxydisulphate; peroxydicarboate; ozone; hydrogen peroxide; and other hydroxyl radicals, simultaneously in the electrolytic cell. Those chemical species with longer life are continuously swept into the pool by the slip stream until a steady state of Free Chlorine residual is created.

Once the initial dose of salt(s) has been introduced to the pool to a maximum residual of 1000ppm (or mg/L) – there is no further need to add chemicals with the exception of occasional replenishment of salt lost to splash or backwash. The doped diamond has excellent stability under varying pH and temperature and in the presence of other aggressive chemicals. Low fouling is sustained by phased reversal of the polarity on the electrodes. Compared with other electrodes the BDD has a much greater potential (> 4 volts) resulting in a faster inactivation of the pathogens in the water. The net result of this system is dreamlike for operators with minimum handling of chemicals; low running costs and very low maintenance of the equipment.

The design of the cell is versatile and can be assembled in various combinations so as to ensure the minimum residuals required by the local health authorities. After three years of trials, the DiaCell has now been approved for use in public pools by the Swiss Health Department and will shortly receive similar accreditation from the French health authorities. Neither should it present a problem for health authorities in any of Australia’s states and territories, because of the fl exibility in design and assembly. The DiaCell removes the need for chemicals and makes the water easier to recycle. It will be particularly appropriate for remote areas where transport of chemicals presents a prohibitive factor in running pools in outback areas with small populations. There are no storage or OH&S problems of any substance relating to handling of chemicals, and no concentrations of disinfectants likely to present issues of corrosion in plant or the pool and its surrounds, because of the low residuals involved in the processes.

The DiaCell described here applies primarily to large commercial pools, but Adamant Technologies also has a domestic product using the same technology called the Oxineo. For more information email Alan Lewis on aquazure@bigpond.net.au

 

Extract from December 2006/January 2007 edition of SPLASH pool & spa industry magazine

 


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